WISDOM PRINCIPLED EMPOWERMENT COMMUNICATIONS ©
- with Darrell Udelhoven, HVAC-Retired
Publisher of the Series - The Real
Political
Issues
& People Empowerment © Edited
07/31/09
Simple
Ways To Check Your Air-Conditioner's Performance <Click & Also Cut
Home
Energy Utility Bills in Half - with
Darrell
Udelhoven - Save
Tons of Energy when Washing & Drying Clothes
Money
for mortgage payments - Home Energy Rater Auditing Radio Program
You
can pay for HVAC service, but may not get reliable servicing of your
H-VAC system. That one incompetent service call expenditure would buy
all the safe to use test instruments you will ever need, to safely
check your H-VAC system's performance.
To ballpark efficient performance, you must know the Cubic
Foot per Minute (CFM) airflow of your central system.
To ballpark CFM, I'd use an anemometer & measure the velocity out
of those ducts.
If using cheap MPH only anemometer, as you know - multiply by 88 to get
FPM.
Use the formula:
register face velocity in FPM *X's
area in sq.f
6" rd metal duct 6*6=36*.7854=28.2744/144= 0.19635-sq.ft.
7" rd duct 7*7=49*.7854=38.4846/144= 0.2672541-sq.ft.,
etc.
Add together the number of branch runs to ballpark the actual CFM
delivered to the rooms.
Air
conditioners & heat pumps need
400 to 450-CFM of airflow per-ton
of cooling.
Get a low cost Testo Tester &
anemometer - ballpark CFM & figure actual BTUH & EER - the
information on Testo:
http://www.amazon.com/Testo-605-H2-H.../dp/B000774B6A
Everyone,
very low cost anemometer to get airflow FPM Velocities, get it:
http://www.amazon.com/Crosse-Technol.../dp/B0002WZRKE
This should be
helpful.
CFM X change in enthalpy X 4.5 = BTUH (Ballpark)
Operating Performance & EER
"U Must
Right Click Link & open in New Tab"
Wet Bulb
Enthalpy Chart
Rules
of
Thumb for Duct Systems - Hart&Cooley
Google search Hart & Cooley, also this
pdf might help you
select the right diffuser for the particular application, & list
(Ak) free sq.ft., area of the diffusers:
http://www.rileysales.com/hottips/resizingreganddiffuser.pdf
A Major "Oil Furnace" Very Low Airflow
Problem - Requires Fixing
Regal & Hallmark
& nearly all Oil Furnaces - Installation manuals
http://www.boyertownfurnace.com/ProductDocuments/index.aspx
Download the installation & service manuals
To find the
information below; Use within the pdf search: at least 6” above
Or use down arrow to P-8 & scroll down a-ways...
http://www.boyertownfurnace.com/ProductDocuments/HallmarkONLYManual042909.pdf
"If the oil furnace
is used in connection with summer air conditioning the evaporator coil
must be
installed at least
6” above the oil furnace for proper airflow. Distances
less than 6” will result in decreased airflow."
Make sure outlet supply
takeoffs are NOT blocked by the coil. In all cases, refer to the
manufacturers’
data for static pressure losses to ensure the total system static
pressure does
not exceed 0.5” WC.
In
summer, Air conditioner & heat pump user's, this is a "Simple Easy Safe Way" to Check an A/C's
Thermostatic Expansion Valve (TXV) metering system's refrigerant
charge & any A/C's Performance:
Record
the outdoor temperature, then "Take a thermometer & check the air
temperature coming off the outdoor condenser."
A higher indoor humidity raises
the condenser temp-split, lower humidity lowers the condenser
temp-split.
Depending on the units SEER Rating; all
data, AIRFLOW @ 450-CFM per-ton of cooling, Room temps 75 to 80-F,
at 50% indoor relative humidity,
the temp-rise for a
12-SEER
condenser, should be
between around 18
& 20-F; much below that split could be unacceptable.
A 10-SEER, at above conditions, 22 to 24-F Condensing Temp-rise
(CT)
above outdoor temperature.
A 14-SEER, R-22,
1.5-Ton, Indoor airflow @ 675-CFM,
Rooms 75-F @ 50% relative humidity; CT rise 14-F.
A 16-SEER,
R410A, 2-Ton, @ 900-CFM, Rooms 75-F @ 50%
relative humidity; CT rise 14-F.
Locate
the small uninsulated copper line where it makes a bend, outdoors or
indoors,
so you can put a digital thermometer flat on it & insulate the TH
with
something (piece of the tubing insulation) read the temperature &
subtract it from the outdoor condenser discharge air temp.
E.g.,
condenser temp 110, line temp 100-F that is 10-F subcooling & 10 to
12-F is a normally charge system. If it's considerably less than 10-F
it could be low on refrigerant or need a Tech to check it; too far
above 12-F it's overcharged, call a Tech, could also be a restriction
in the lines.
A TXV coil
will usually show a 9 to 12-F superheat .
The subcooling (BallPark) should be between 10 & 15-F on either a
TXV or fixed orifice metered system.
You should own a low cost digital pocket thermometer: Now the reality is
that you don't need a manifold gauge, - anyone can Ballpark check
the charge in respect to the indoor airflow with only a little low cost
MA-Line digital thermometer using some tubing insulation on the sensor
probe. An A/C supply Outlet might sell you one or inquire at hardware
stores! Saves money on needless A/C Service Calls!
http://www.ma-line.com/HTML/L1_productmenu.html
Take the outdoor temperature & subtract it from the outdoor
condenser's discharge air temperature.
This temperature is standard for different SEER Rated units.
A 12-SEER unit, with 50% relative
humidity indoors will have ballpark, will have an 18 to 20-F temp split
A 14-SEER will be around a 14 to 16-F temp/split. if too far above or
below those temps, call for an A/C Tech.
Money
for mortgage payments.
Cynergy
Home HVAC Energy Rater Audits Audio
Affordable Test
Instruments Techs Need
Excellent
Public Radio Program Above - Listen
& Learn
While Reading!
It
is critical for Broadcast media to
launch an all out PSA
campaign to Cut
Home Energy
use in Half; that will also lead to lower energy prices. This is the low energy cost way,
Not Cap&Trade way-
that could lead to high
energy prices & more unemployment & stagflation!
Natural gas is used to dry clothes & heat water, Plus to generate a lot of
electricity. Reducing its use, will reduce the remaining lowered
heating use, per unit cost; a Win/Win Equation for everyone.
With mass media cooperation, it can become, ("IN the Public Interest"),
a tremendous Mutual Win/Win
on a global basis, plus it will greatly Reduce our carbon footprint
pollution equation!
Buy indoor &
outdoor
clothes racks
& pincher clothes pins, then dry clothes in a room in
your home or
hang in good weather on a line in your back yard; I never use my
electric clothes dryer. It's
easy to do & fun when you see how much money you will save!
Drying clothes indoors helps humidify your home in cold weather.
To remove wrinkles from a few fabrics, briefly use dryer's low heat
wrinkle removal mode.
In warm weather if there is a code against outdoor clothes lines where
you live, simple use your indoor clothes rack in a room with the
windows open & a 20" Wind Machine vertical adjustment floor type
fan blowing on the
clothes.
Those blowers use about what a light bulb uses, compared to your dryer,
that is nothing!
Wash clothes in cold water that you draw after the last washing, so it
warms to room temperature.
Well prior to washing, put detergent in washer's cold water & cycle
it for a
very short time & agitate for a couple minutes, then shut off &
leave
stand for hours, then wash clothes & they will be super clean. I never use
any hot water to wash
clothes! Just these
Two things with a family will save a ton of Energy & Money!
Heating
water &
using a
clothes dryer are huge energy eaters; you can
drop
your utility bills in half or more!
=============================================================
Identifying
your registers/diffusers & their (Ak) sq.ft. area, so you can
multiply the FPM Velocity times the Ak to get the (CFM) Cubic Feet per
Minute airflow from that register.
http://www.americanmetalproducts.com/lima/product_catalogs.html
Click on
the categories to see the diffusers & Return-Air Grilles then find
them on your downloaded pdf's engineering data.
Hart & Cooley: http://www.hartandcooley.com/grd/HC-100/residential/baseboard_registers/462.htm
Do a lot of Hart & Cooley engineering data searches, look at the
registers & the Ak sq.ft. data to figure register's delivered CFM.
=============================================================
Home Energy Magazine Online
September/October 1993
Raising Standards and
Savings
New Group Hunts Bad Ducts (A/C
duct systems)
Does
40 billion kWh sound like a lot of energy? How about 4 billion therms? Researchers believe that's how much
electrical and gas energy this country "could save by fixing
inefficient ducts using current techniques." "Refining those techniques
could reap savings of 90 billion kWh"plus 9 billion therms! Peak
loads would be reduced
too. To pursue these tremendous savings, national, state, and utility
research laboratories, the U.S. Department of Energy, utilities, and
energy service companies are collaborating. Their
consortium is called "Residential Energy Efficient Distribution
Systems," or REEDS.
These techniques, along
with reducing
air infiltration & heatgain/heatloss calcs, ought to be taught in all
our schools as part of the Science & math curricula. Half
the
heatgain/heatloss can be due
to a high Home Air Infiltration Rates!
ASHRAE
standard
62-1989 is 0.35
ACH (Air changes per Hour) or
3-hours for a total interior, Air INFILTRATION Change.
Home
Air
Infiltration
Air Infiltration sources DTI
Corp Catalog

--------------------------------------
http://www.energysavers.gov/your_home/insulation_airsealing/index.cfm/mytopic=11250
DOE Reducing Air Infiltration
Information
May
add
more
later.
============================
Milwaukee
Energy Efficiency (Me2)
The
potential is great and the model is simple: The Milwaukee Energy
Efficiency (Me2) program would allow
building owners and occupants to
pay for the cost of improvements as a charge on their municipal
services bill or utility bill, on a schedule that allows them immediate
savings.
If a participating building owner or occupant leaves the
property before repayment is complete, the remaining obligation can go
to the next owner or occupant as he or she benefits
from reduced energy
costs. The program will create
thousands of good jobs — ranging from
entry level to highly skilled — and fill them locally.
Milw. WI
------------------------------------
If
your
monthly cooling bill is very high & you want to cut
it in half or less; start with an entire home energy use & the HVAC
Evaluation listed below.
Cut
air
infiltration to a minimum, a Blower-Door-Test will locate the
air leak areas; a Duct Blaster to detect duct leaks & size ducts to
optimize airflow.
Check
for
window options along with outdoor window shutters or awnings.
Half
the
heatgain/heatloss can be due to a high building air infiltration rate!
-
Source Home Energy magazine online Sept/Oct 1993
http://www.energysavers.gov/your_home/insulation_airsealing/index.cfm/mytopic=11250
- DOE Reducing Air
Infiltration
Information
----------------------
The ductwork
system & airflow must be accurately checked & optimized.
Refining
those ductwork techniques could reap savings of 90 billion kWh" plus 9
billion therms!
-
Source Home Energy magazine online Sept/Oct 1993
-----------------------------------------------------
*To
check
your A/C system you need a thermometer, wet cotton cloth, or a humidity
gage.
At a
hardware
store, it is around $10 for humidity gage & thermometer combo.
Keep
the
Temp/Humidity combo gage
indoors.
Then
check
the
condenser fins, they must be clean.
***
Absolutely Disconnect
all the power 230-Volt breaker power to the condenser, including
the
furnace power for the low voltage in the condenser!
If
you use
water pressure, keep the
stream in-line with the fins so it does not bend them.
Let
it dry
for a long time before operating for ten minutes or longer,
then take the temperature readings.
Let it dry out for several hours before reapplying power &/or using
the A/C.
The A/C user
need not know all the tech info, all they need to know are a
very few basic simple ways to identify that the system is not
functioning
correctly so if necessary you can call
for a pro-tech to properly trouble shoot the system.
Now the reality is that you
don't need a manifold gauge, -
anyone can Ballpark check the charge in respect to the indoor airflow
with only a little low cost MA-Line digital thermometer using some
tubing
insulation on the sensor probe.
http://www.ma-line.com/HTML/L1_productmenu.html
You can't order it there.
However
First, you check the discharge air temp off the outdoor condenser,
(that is the "Condensing Temperature (CT)," the higher the SEER Rating
the lower the outdoor normal temp/split above the outdoor temperature
will be.)
Then you either check the small liquid line tubing temp
outdoors where there is a tubing bend, or indoors where it bends to
enter the plenum.
Indoors could be inaccurate as the tubing temp could vary
higher or
lower depending on temp conditions the line is conducting.
Subtract
the small liquid line temp from the CT & you have the Subcooling
temp which varies some from mfg'ers, but will be Ballpark 8 to 12-F
Subcooled.
The condenser temp (CT) above the outdoor temp tells
you how much indoor sensible & latent heat, & the 3 motor heats
it is ejecting. The indoor humidity level has the biggest effect, the
higher the humidity the higher the split.
Now, indoors the higher the humidity the lower the temp/split between
Supply-Air & Return-Air.
At 50% indoor humidity the split should be Ballpark, around 18 - 20-F.
If
blower wheel blades & all coils are relatively clean & the
split is well above 20-F, you have low airflow with a low heatload
through the evaporator coil.
If the indoor split
is way below 18-F at 50% RH, you either have way too much airflow
or some problems in the functioning refrigerant system.
To solve any of these problems you need to call a
knowledgeable HVAC TECH! - Darrell U
==================
DESIGN
AND INSTALLATION OF RESIDENTIAL FLEXIBLE DUCTWORK SYSTEMS
http://www.dca.state.ga.us/development/constructioncodes/publications/1ONE.pdf
Look
at the ducting, if it is not to code; make hard copies of this code
& give it to whoever does the ducting work.
Make sure they get redo it right!
Never
have flex duct interiors commercially cleaned, I just viewed Home
Inspection photos showing the interior damaged & insulation
plugging the duct.
Home Inspectors warn people because the duct cleaner's tell them it
won't damage the ducts. Some HI's look into the boot areas
for clues of problems...
==================
On
a
normal
temperature day & indoor temperature, check the humidity &
temperature indoors & record it.
Then
check
the
outdoor temperature, & the temperature of the condenser's discharge
air.
Subtract
the
outdoor temperature from the discharge temperature to get the split.
Then
you go
by
SEER Rating for the temp-split perimeters.
Try
to
check
your A/C when conditions are 85 to 95 with indoor temps between 75
& 80-F, with around 50%RH.
Depending
on
indoor conditions, e.g., lighter loads; the split could be 2
to 3-F below the listed
temperature.
All
ARI
Conditions 95-F out doors, 80-F indoors @ 50% RH
(between 75 to 80-F
is okay)
For 12-SEER
Units=IndoorTemp-Split @400-CFM Per-Ton of Cooling 50% Relative
Humidity|SA/RASplit |
18-F| CONDENSER TEMPERATURE
SPLITS -
Above Outdoor Temperature
1.5-Ton 18,000 Outdoor temp
95F; 80-F IDB, @ 67-F IWB
or 50% RH; ARI Conditions = 21-F Condenser
Air-Temp-Split. Don's @10-F to 12-F
Split - Low ID Airflow!
1.5-Ton
18,000 18-F to 21-F
Temp-Split Condenser CFM 1400
2-Ton
24,000 22-F
T-Temp-Split Condenser CFM 1400
2.5-T
30,200 20-F Temp-Split
Condenser CFM 2000
3-Ton
35,600 17-F Temp-Split
Condenser CFM 2800
3.5
T
42,000 18-F Temp-Split
Condenser CFM 2800
4-Ton
48,000 18 -F Temp-Split
Condenser CFM 3400
5-Ton
59,000 22-F Temp-Split
Condenser
CFM 3400
CFM is Cubic Feet-per Minute of airflow through the condenser.
Goodman data for R-22, 14-SEER
Units; 1.5-Ton 17,600-BTUH;
2.54-Ton evaporator coil, TXV; Single Stage:
Outdoor Temp 85-F; IDB 75-F; Humidity 52%; Indoor temp-split 19-F;
Condenser Split 11-F;
675-CFM
Goodman data for R-410A, 16-SEER
Units; 2-Ton
22,800-BTUH;
3-Ton evaporator coil, TXV; Single
Stage:
OutdoorTemp 85-F;Indoor
Dry Bulb 75-F;RH52%;14-F
CondenserTemp-Split;IndoorTemp-split
21-F;800-CFM
-----------------------------------------
Indoors:
Return Air Entering
Temp: ____F -
Coldest Nearest A-Coil Supply Air temp: ____F Temp-Split ______F
Relative Humidity ______
Or, Wet Bulb Temp __F
Outdoors:
Outdoor condenser discharge Air Temp: _______F - Outdoor /Temp
______F Temp-Split
______F
You can use a piece cotton cloth
(etc.)
soaked in room temp water.
Set a hi-spd fan near the return air intake & wait until you get
the lowest wet bulb temp. That's the Wet
bulb
temp & it's what I used to take with a sling-psychrometer.
So, rig one up & just give me the wet bulb temp; wet bulb can also
converted
it to %RH.
Copy above&use, it's FREE; You must link to this page or Cite
Source To Tweet or publish this material:
---------------------------
E-mail me the data: udarrell**@**pcii.net
This
tells
you
the nominal amount of heat (BTUH) that is being absorbed by the indoor
evaporator coil & being discharged by the outdoor condenser coil.
With outdoor & indoor coils clean with clean blower wheel blades
& filter; If the outdoor condenser temp-split
is low, & indoor Return-Air temp minus Supply-Air temp is high,
then there is NOT enough airflow
heatload going
through & being absorbed by the indoor coil.
If
the
condenser
discharge air is within the nominal range, +/- 2-F, then the system is
absorbing & transferring a nominal latent & sensible BTUH
amount of heat from the interior of your home.
In
this
simple
test procedure, the (1) Temperature-Split of
Supply & Return Air, &
(2) indoor humidity reading & the (3) outdoor condenser discharge
air temp-split is all
we need.
With
the
combination of the outdoor split & the indoor Supply-Air/Return-Air
temperature splits & the room Relative Humidity Percentage, I can tell you
if the indoor
airflow is in the normal range.
Normal
Supply-Air/Return-Air temp-split is 16 to 22-F. A heavy humidity
load will take the split down toward 16-F. Dry air will have a high
temp/split 22-F or a bit higher.
What
can
skew this test is a dirty indoor evaporator coil. In that
event, the blower wheel blades will be dirty too, so with power off,
check those blades!
Always do these temperature checks with a clean filter installed.
An
airflow
velocity meter is a great instrument to have; they're not very
expensive.
Formula
for finding CFM Airflow
Quick
method: The heat
gain and Btu/hr of cooling is done for each room.
At 400-CFM
per/ton of cooling,
12,000-BTUH / 400-cfm = 30-BTUH for each (CFM) Cubic Foot per Minute of
Airflow.
At 450-CFM per/ton cooling use
12,000 / 450-cfm = 26.66-BTUH per each CFM, etc.
Then Select Supply duct size by CFM, velocity, & optimal Supply Air
*(FR) Friction
Rate.
A Room
requires
3000-Btu/hr divided
/ by 30 equals 100-CFM, or around a 6" dia. RD metal duct.
You
need->
Five duct runs for 1.5-ton unit, 18,000-BTUH: (Equal room loads,ha!)
18000 / 5-runs= 3600-BTUH / 30 = 120-CFM each 6" duct velocity
611-fpm Velocity. 18' length branch runs 611-fpm velocity at a Friction
Rate 0.03" per 18'.
The total airflow should be in the range of
375 to 450-CFM per ton of
cooling; Unless you have high humidity I'd go for 425 to 450-CFM per
ton of
cooling!
One ton is *(12,000-BTUH).
*Check the Return Air
filter(s) often, need optimal airflow especially during a heat wave!
==============================
An Affordable
Test
Instrument You Need!
All I had was
the
Sling Psychrometer & spinning it was a bit time consuming, but I
used it religiously, it is information you need.
The Testo 605-H2 Humidity Stick
(wet
bulb), displays relative humidity,
air temperature and wet bulb temperature.
It is very affordable & because of its potential to help
deliver
tons of other data everyone should have one!
For more information on it:
http://www.amazon.com/Testo-605-H2-H.../dp/B000774B6A
The other test data you need is the system's CFM airflow through the
evaporator coil, then with software I have you can peg the BTUH the
operating unit is delivering under those conditions.
Add to that a low cost Magnehelic gauge to read static pressures to
compare with mfg'ers blower performance charts; plus a velocity meter
& you have a ballparked CFM to plug into for the BTUH.
We could easily provide a detailed psychrometric print out of
exactly what the operating system is delivering including condensate
lbs/hr, & actual sensible & latent cooling BTUH & Ratio,
every data
detail imaginable. - Darrell
----------------------------------------------------------------
DISCLAIMER:
I
do NOT
assume any responsibility for how anyone uses the information on my Web
pages.
All HVAC/R work should always be
done by a licensed Contractor! This
information is only placed on these pages for your understanding &
communication with contractors & techs.
This
information is for the edification of contractors and techs. I am NOT liable for what you do,
you are liable for what you do! - Darrell Udelhoven
Darrell's
Refrigeration Heating and Air Conditioning - Federal Refrigerant
Licensed -
Retired Licensed Contractor
|
Please write me if you have anything
you'd like to contribute! - Darrell
|
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here to tell a friend about this Web site Let's All Save Energy!
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Darrell - udarrell at Bloomington
Darrell
Udelhoven - udarrell
Empowerment
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Covering
The Real Political Issues
Posted: 05/03/09; Edited 02/09/10 |