|
To
achieve optimal efficiency & the highest operating SEER Rating long
runtimes are essential.
It takes a lot of amps during startup & it takes around 5 minute to reach optimal cooling performance. Optimizing efficiencies: Air infiltration rate, can be half the load, & should be
checked & reduced. Ductwork & airflow must be checked &
optimized for full nominal BTUH performance.
Additionally, load reduction remedial actions should be
provided as options toward further reducing Air Conditioning and
heating equipment sizing. Then undersize equipment just a little, while optimizing the
ductwork & thus reducing blower MTR HP & its heat, while
optimizing airflow through the evaporator coil. The comfort level is never as good with short cycling
oversized units; & it is very hard on equipment. Smaller units draw less electricity; I use a
Half-Ton window unit for nearly 900-sq.ft., it uses around 500-watts or
less, my brother has a 1.5-Ton central unit & the indoor blower
draws as many watts as my entire window unit. Contractors' should use the equipment manufacturers blower data and the Manual D procedures to find the room cubic feet per minute (CFM) airflow values and then use published performance data to select the appropriate sized supply air outlet, type and size, for each room. There also should be a low resistance return air path for every room that has a supply outlet, door undercuts are borderline acceptable. Manual D procedures should be used to size all the duct runs, and systems should comply with ASHRAE standards; completely seal all runs located in an unconditioned space and insulate these runs to preferably R-8. Contractor's should Certify the work they have done, i.e., —measured all air flows, balanced the air distribution system and then used certified protocols to check and balance the refrigerant charge. After all the installation work has been done, the Operating Performance Standard Data of the operating System should be Certified by the contractor. This should Include the static pressure readings, CFM of the system's airflow, air temperature rise across the condensing coils, SA/RA dry bulbs & wet bulbs, the entire performance data. Provide your customers with more than they paid for, and you will have more solid referrals and more business. ----------------------------- Quick Check for Sizing Units to enough Airflow Actually, even on service calls where there are cooling problems the ductwork should have a quick Manual D performed. Then take the ESP static pressure & compare to blower graph or chart, also take the FPM duct velocity. Then do a quick estimate of airflow per equipment tonnage. To find area of a round duct; Duct diam is 7"; 7"X7"= 49-sq.ins., X's .7854 = 38.04845-sq.ins divided/ by 144= 0.2672541-sq.ft. area X's FPM Velocity 550-FPM = 160.35246-CFM X30 = 4,810.5738 each 7" run X's 6 branch runs = 28,863-BTUH, or airflow for 2.4-ton. That would also be good for 2-ton; at 550-FPM velocity X's 0.2672541= 147-CFM X 30 = 4,410-BTUH each run X 6-runs = airflow for 26,460-BTUH (12,000-BTUH /400-cfm per-ton = 30-BTU per cfm ratio | / 450 = 26.666-BTUH per-cfm) . Never sell units requiring more airflow than the duct system will support! - Darrell udarrell ============================================================= Measuring Low Airflow
I normally would measure the airflow with a flow hood, also called a capture hood. You should normally have around 400 CFM (Cubic Feet per Minute) per ton of cooling. Half of the systems I measure have [a mere] 200 CFM per ton, OR LESS. This will be aggravated by a dirty air filter. Also by Restrictive high efficiency air filter's &/or grilles closed in rooms that you are not using. Normally, do not turn the thermostat down below 70º [74º 76º -better] degrees. says A/C Tech guru, 'Stretch' First,
before doing
anything
else, check for correct duct sizing, and thoroughly seal and properly
insulate all
the ductwork! Always check the ESP &
Airflow, record the results!
|
||||||||||||||||||||||||||||||||||||||||||||||
|
Summer Comfort Zone |
||
|
Relative
Humidity |
Maximum
Comfortable Temperature |
Minimum
Comfortable Temperature |
|
60% |
78.5oF |
72.5oF |
|
50% |
79oF |
73oF |
|
40% |
79.5oF |
73.5oF |
|
30% |
80oF |
74oF |
The above comfort zone was found to be acceptable to 90% of test subjects drawn from a range of age groups and genders, with work and life-styles involving varying levels of activity and clothing. An air conditioning system that establishes and maintains indoor conditions within this zone will provide thermal comfort. It will produce a neutral sensation, occupants will feel neither too hot nor too cold. Above chart and findings From: Home Energy Magazine Online September/October 1996) Sizing Air Conditioners: If Bigger Is Not Better, What Is? by John Proctor and Peggy Albright Toward Optimal Occupant Comfort
If you over pay for over capacity equipment, --you will be paying more every month and will not be as comfortable as you would sizing it right to also achieve the appropriate humidity levels!
| SEER |
7
SEER or less |
8
SEER |
9
SEER |
10
SEER |
12
SEER |
13
SEER |
| 'Max' condenser air temp 'delta-T' |
30 |
25 |
24 | +23 |
21 |
ave.
<less |
| Max
temp drop 'across' E-Coil |
20 |
22 |
24 |
26 |
ave.
>more |
ave.
>more |
| 'Max' SA/Return Entering Air 'Delta-T' |
33 |
30 |
26 |
23 |
19 |
ave.
<less |
California Research Report on EER SEER pdf - download 07/23/08, SEER Payback Savings cannot be accurately represented!
AHIR - SAVE
ENERGY - CALCULATORS |
Find Your Best
Payback
Investment Return
When a typical HVAC contractor
quotes the
efficiency of the Air
Conditioning equipment's SEER & Btu/hr, and leads you to believe
the new equipment will automatically deliver that SEER efficiency &
Btu/hr rating, think again. Typically, --installed equipment only
operates at 55% to 70% of rated capacity. Oversized equipment is the
worst combination there is because the duct system airflow and heatload
on the cooling coil are often way off what is required!
Equipment Ratings are only the 'potential efficiency' of that component of the system under perfect conditions." Over half of the system's efficiency depends on correct equipment sizing toward adequate run-time, on the duct system sizing, i.e., on the quality of the complete field-installation!
What you want & need is right sized equipment operating at its optimal ratings within varying conditions, for your optimal comfort and savings.
If all contractor's would do the above, coupled with installing equipment sized according Manual J loads (with no safety factor), along with Manual S selection procedures, comfort would go up, humidity control would improve, and installation and operating costs would be much lower.TH
Differential: I
know some have cycles per hour settings, etc.
Especially if your system is oversized or there are a lot of lighter AC
load days, we need an adjustable differential room t stat.
With the addition of fans to move air when system is off; this is
what I want in a room t stat.
TH Differential: Differential is defined as the difference between the
cut-in and cut-out points as measured at the thermostat. I would want
one with at least half degree increments, up to at least 3-F
differential.
For example, if the thermostat turns the Cooling Equipment ON at 78-F
& OFF at 75-F or a 3 degree differential setting; heating mode, on
at 70 degrees F and turns the heating equipment off at 74 degrees F, or
4 degrees F differential, and also uses an adjustable heat anticipator.
Some have half degree increment settings over several degrees of
differential spread.
Cooling anticipators use to be fixed settings by mfg'ers, heating
anticipators were adjustable.
For example, in Rockford, IL a 2,400 sq./ft home with 600-sq./ft of window area,
those using wrong headed 600-sq./ft per-ton, it figures to take
4 tons or so
to cool it. However, a 2-Ton Unit moving 1,000-CFM of air (or 500-cfm
per ton of cooling), even at 95 degrees with a blazing sun heat outside
and very high humidity the 2-ton cooling equipment system still cycles!
It is very comfortable at around 75-F and 50% Relative Humidity or
less.
On mild days with a high humidity an adjustable differential t-stat
would be very helpful. The comfort zone at lower humidities with
adequate air movement covers a wide range of temps.
At 50% Relative Humidity the Human Comfort Zone is max
79-F to min
73-F, or a 6 degree differential. That would allow an oversized unit to
produce longer cycles higher SEER performance & get humidity in a
comfort zone.
What
is included
or excluded in the capacity ratings in respect to motor heat Btu/hr
that
does nothing to reduce the total heatload of the conditioned air. Motor
heat is a factor to be dealt with, perhaps more so on the smaller units.
If you do not absolutely know whether the metering device is a TXV, or a fixed orifice device, or cap tube.Normally plus or minus 3-degrees is acceptable for Subcooling, i.e., SC Target of 12 +/- 3 = 15 or 9-F SC.
Hook up your manifold gauges, block off considerable condenser air intake for a short time.
If the suction pressure starts rising, you have a piston, or a cap tube.
If only the high side goes up, you have a TXV.
Have things with you in your van or truck to block-off the condenser air for a short time.
Check every time you are not certain what metering device it has.
There will be a lot of guessing in the future.
Do this procedure on known metering devices to observe the difference.
Report back to me how well it works for you.
In some situations, that could save you from cutting a hole in the plenum.
Squirrel cage wheels with forward curved blades on residential systems
unload when discharge air is blocked off too much & will overload
when there is no static pressure.
There is a preferable ESP range for each Air Handler blower design, that ought to be listed on the blower; they vary at the point of serious unloading.
If you amp-probe check enough of those blower motors, if the amp draw is too low according to its rating, you can begin to tell that the ESP is too high.
Additionally, mfg'ers could list the amp draw at various design ESP numbers, then we could amp-probe & know if it was too far above the amp rating, a duct maybe off,
if amp reading is too low, it is time to check all static pressures & delivered CFM to each room.
I lot of us used to set a nearly empty R-22 cylinder on top of a condenser to warm it a little. Back then fan motors had more HP
& higher amp draws, therefore it didn't seem to cause any harm, just more noise.
Back in the 1960's & 1970's there were a far number of TXV metering devices & some table top condensers' that had the fan underneath blowing up through the coils.
Well, where there were cottonwood trees, nearby clothes dryer lint vents, or a lot of leaves or other debris under the unit, the fan motors would be blocked overload & burnout.
I don't understand the engineering genius of that moronic design.
However, on hot days & a heat-loaded E-Coil, You could move your wrist over the condenser from outlet up to inlet, & tell if the liquid was taking up too much area of the coils;
- an overcharged system. - udarrell
--------------------
Always get the CFM airflow correct, first, if it is a piston or cap tube, use the superheat method to charge it.
If it is a TXV, subcooling is the way to charge it, but check the Superheat to verify the TXV is holding within its known specs.
Do your own figuring based on this formula. Get the Motor Power Factors (PF) of the compressor and fan motor from the manufacturers.
CONDENSER TEMP-SPLITS 12-SEER units - Comfortmaker® | Heil® | Temp Star® others - used 0.88 Motor Power Factors
ARI Conditions are: 95ºF-OAT; 80ºF-IDB; 67ºF-IWB or 50%RH | TVA conditions; 95-OAT; 75ºFIDB; 63-IWB or around 50%RH | Try 85ºF-OAT
Heil 12-SEER 1.5-Ton 18,000 21-F Split Cond. CFM 1400 WATTS 1536 1.5-Ton is from actual published DATA - Only ARI Rating Conditionshttp://www.udarrell.com/air_return_latent_condenser_split.jpg IE Browser's
1.5-Ton 18,000 @ 95ºF OAT; Indoors 75-IDB; 63ºF-IWB or near 50%RH; @ 600-CFM; 18ºF condenser split | @ 85ºF OAT; 67-IWB or 66.5%RH; +20ºF cond. split. | Outdoor Ambient Temperature = (OAT)
To figure this; units pressure chart, the Temps, instead of IWB the %RH, & CFM, For users, No gauges required, to check if your A/C is near specs! However, the temperatures & indoor humidity make a big differenence in the condenser split. (Airflow & proper load on evaporator!)
Take the both the indoor Supply Air & Return Air DB, WB or %RH , too! If you have an accurate airflow CFM, I can Ballpark the BTUH your A/C or Heat Pump is delivering in the cooling mode.
12-SEER
1.5-Ton 18,000 18ºF T.Split Cond.CFM 1400 @ 50% RH, 600-CFM; 85ºF OAT
2-Ton 24,800 23-F T.-Split Cond. CFM 1400 WATTS 2659 (All ARI Conditions)
2.5-T 30,200 20-F Temp-S Cond. CFM 2000 WATTS 3404
3-Ton 35,600 17-F Temp-S Cond. CFM 2800 WATTS 4107
3.5 T 42,500 19-F Temp-S Cond. CFM 2800 WATTS 4554
4-Ton 48,500 18.5-F Temp-S Cond. CFM 3400 WATTS 4761
5-Ton 59,000 23-F Temp-S Cond. CFM 3400 WATTS 6969
The new Goodman 13-SEER 1.5-Ton Condenser, 2-Ton Evaporator:
At 675-cfm 450-per/ton cooling | 85-F ODB | 63-IWB or 52% RH | 20-F Indoor Door Temp-split | 18,600-Btuh
201-psig 100-F = 15-F cond. temp split - smaller capacity compressor to larger coil areas | 80-psig suction
=================================================================
The
Base Spec sheets
12-SEER
part no. 421 41 33301 03, Feb 2001. These are the Comfortmaker®
units, which are nearly identical to Heil® units. I used
the first rating on each tonnage class. While the "Performance Cooling
Data" is listed at a 95-F outside ambient temperature, you
can adjust the indoor airflow to get the Nominal BTUH Rating at the
customer's normal indoor stat' temp' setting, and the most outside
temperature/degree
operating hours.
Take
the "listed watts" of the compressor and Condenser fan and multiply
that wattage by 0.85 X's 3.413
to get the BTUH heat additive of the
motor then add the listed BTUH of the condenser to it, and then divide
by the condenser fan's CFM.
By
using
the various units' "base specification sheet data" from the
dealer,
you can determine if it is operating near its BTUH capacity rating. Some packaged units run a very
high condenser discharge CFM airflow
Have
a manual J heat-load
calc done, and in humid climates, consider slightly undersizing a
replacement condenser.
If you have an older furnace, there may not be enough airflow through the evaporator coil.
Have all of the ductwork, diffusers, return-air grilles and filter areas checked and properly sized, the ductwork must be properly sealed.
In cold climate, consider replacing the furnace with a new high efficiency condenser furnace.
Then
replace the central A/C
system, Go for a scroll
compressor & a TXV
refrigerant control on the evaporator.
By slightly undersizing the condenser and making certain you have an
optimal and balanced heatload on the cooling coil during normal
run-time conditions, —the unit will have a much greater BTU/hr heat
transfer output during average run-time conditions!
Air
Temperature Drop
Through Evaporator Coil (1987 Period)
Indoor
temperature
and humidity load variations graph.
Refrigeration
&
Air-Conditioning (ARI) Second Edition,
Page 624, ©
1987
Getting
it right makes all the difference in the world.
Air
Infiltration sources DTI Corp Catalog

============================
I
do NOT
assume any responsibility for how anyone uses the information on my Web
pages.
All HVAC/R work should always be done by a licensed Contractor! This
information is only placed on these pages for your understanding &
communication with contractors & techs.
This
information is for the edification of contractors and techs. I am NOT liable for what you do,
you are liable for what you do! - Darrell Udelhoven
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Please write me if you have anything you'd like to contribute! - Darrell |
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