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First,
before any operating
performance feedback data is recorded, the
following tests & corrections must be performed. We need to make
certain that the airflow is checked to be within the proper parameters
and that the ductwork is properly sized and sealed with return air
grilles in every room at the ceiling level. In addition, if possible
for the cooling mode, Supply Air Diffusers should also be at the
ceiling level.
Accurate
tests should also be made, to determine whether proper airflow
CFM is being delivered, as well as into each room.
The
manufacturers could be of great help in this respect, if they would
list the Delta-T of the condensing unit at different BTUH load output
levels, also at various outdoor ambient temperatures.
I believe
that with adequate test data feedback the subcooling could be
targeted within plus or minus 1 or 2 degrees Fahrenheit, which would be
a two to four degree differential.
That would
be more accurate & concise a temperature target than
present subcooling temperature targeting methodologies.
Additionally,
I would consider using the Lennox
Approach Method to help
select the Subcooling Method.
The Lennox Approach Method subtracts
the Outdoor
Ambient Temperature from the Liquid Line Temperature (LLT), whereas,
the subcooling temperature targeting method subtracts the Liquid Line
Temperature near the evaporator from the Condenser Saturation
Temperature (CST). I do not see why the Lennox Approach Method would
not help pinpoint the subcooling target on other systems. The Indoor
Heatload has to be part of the equation; there are other factors to
incorporate as well.
Possible
Diagnosis
using Super-Heat and Sub-Cooling:
If Superheat is high and
Sub-Cooling is low:
Charge must be adjusted. System is Undercharged.
If superheat is low and sub-cooling is high:
Charge must be adjusted. System
is Overcharged.
If Superheat is very high
and
Sub-Cooling is a little high:
Could have blockage in
coil, TXV strainer screen - settings, etc., orifice, filter dryers etc.
If Super-Heat is low
and Sub-Cooling is low:
Piston orifice could be
too big, or some, in backwards, there is no orifice in the unit or the
orifice is stuck and refrigerant is bypassing it.
To Determine Delta T (Td) (Temperature difference across the
coil):
1. While unit is running take the temperature of the air in the
supply plenum near the coil (approx. 12 inches.)
2. Then, while the unit is still running, take the temperature of
the air in the return plenum near the unit.
3. Then take the difference between the above readings.
4. Should be around 15-18 degrees. Use
linked Chart above!
5. If to low then coil might not be seated in pan correctly - air
bypassing cooling coil. (Assuming superheat and Sub-Cooling are OK.)
6. A TXV's normal Superheat setting is 12-F,
between 7-F to 9-F on heat pumps with an
accumulator. There must be a full
liquid stream to the TXV!
With a TXV metering device
if Superheat is too high
say, 20-F or above — look for, suction line restriction, plugged
cap tube/orifice./liquid line, hot gas discharge line restriction,
filter dyer, downstream of suction service port, or compressor screen
restriction or
inefficient compressor.
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What are the proper methods to determine operating superheat,
sub-cooling?
Superheat at the evaporator should be
checked as close to the end of the coil as possible (preferably near
the expansion valve thermal bulb). Convert this to saturation
temperature and compare it to the actual temperature obtained near the
thermal bulb. Take the suction
pressure at the
service valve and convert it to saturation temperature. Compare this to
the actual temperature obtained approximately six inches out on the
suction line.
Subcooling should be
checked as close to the condenser as possible & then as close to
the TXV as possible noting the difference.
============
With
a TXV metering device
if Superheat is too high
say, 20-F or above — look for, suction line restriction, plugged
cap tube/orifice./liquid line, hot gas discharge line restriction,
filter dyer, downstream of suction service port, or compressor screen
restriction or
inefficient compressor.
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What are the proper methods to determine operating superheat,
sub-cooling?
Superheat at the evaporator should be
checked as close to the end of the coil as possible (preferably near
the expansion valve thermal bulb). Convert this to saturation
temperature and compare it to the actual temperature obtained near the
thermal bulb. Take the suction
pressure at the
service valve and convert it to saturation temperature. Compare this to
the actual temperature obtained approximately six inches out on the
suction line.
Subcooling should be
checked as close to the condenser as possible & then as close to
the TXV as possible noting the difference.
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Determining
which metering
device TXV or Fixed Orifice the system has without physically looking
If you do not absolutely know whether the metering device is a TXV, or a fixed orifice device or cap tube.
Hook up your manifold gauges, block off considerable condenser air intake for a short time. If suction pressure changes it's a fixed piston or cap tube If only the high-side goes up, you have a TXV.
Have things with you in your van or truck to block-off the condenser air for a short time. Check every time you are not certain what metering device it has. There may be a lot of guessing in the future.
Do this procedure on known metering devices to observe the difference. Report back to me how well it works for you.
In some situations, that could save you from cutting a hole in the plenum.
Squirrel cage wheels with forward curved blades on residential systems unload when discharge air is blocked off too much & will overload when there is no static pressure. There is a preferable ESP range for each Air Handler blower design, that ought to be listed on the blower; they vary at the point of serious unloading. If you amp-probe check enough of those blower motors, if the amp draw is too low according to its rating, you can begin to tell that the External Static Pressures (ESP) is too high. Additionally, mfg'ers could list the amp draw at various design ESP numbers, then we could amp-probe & know if it was too far above the amp rating, a duct maybe off, if amp reading is too low, it is time to check all static pressures & delivered CFM to each room.
I lot of us used to set a nearly empty R-22 cylinder on top of a condenser to warm it a little. Back then fan motors had more HP & higher amp draws, therefore it didn't seem to cause any harm, just more noise.
Back in the 1960's & 1970's there were a fair number of TXV metering devices & some table top condensers' that had the fan underneath blowing up through the coils. Well, where there were cottonwood trees, nearby clothes dryer lint vents, or a lot of leaves or other debris under the unit, the fan motors would be blocked overload & burnout.
I don't understand the engineering genius of that moronic design.
However, on hot days & a heat-loaded E-Coil, You could move your wrist over the condenser from outlet up to inlet, & tell if the liquid was taking up too much area of the coils; an overcharged system. - udarrell
Gurgling sounds at TEV: Low
evaporator heat-loads lead to reduced liquid line mass and increased
evaporator mass could be due to airflow problems. Eliminate low
evaporator heat-loads before looking into adjusting the refrigerant
charge. Gurgling -
pulsation noises in Liquid Line at the expansion device can
be
caused by low evaporator circuit heat-loads, low charge, and/or
non-condensibles and moisture in the system.
Unbalanced airflow
through
the various distributor circuits of the evaporator coil will cause the
TEV to close down refrigerant flow starving the coil.
Piston-flow-rators will make it impossible to properly charge the
system and cooling will be greatly compromised unless you eliminate the
cause! "Put your ear on the liquid line at the evaporator coil."
On
every Rheem
condenser cover it lists
"non-condensibles and or
moisture" as causes for a gurgling or pulsating noise at the expansion
device. The entire evaporator circuits, may not become active for
various reasons, - "the entire coil must become fully active for
efficient performance."
The
purpose of
these recommendations is to provide liquid refrigerant at the expansion
device and provide efficient operation. Hopefully, this will aid your
research. If I can be of additional assistance, contact me.
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Check
Return Air
(RA) at grille & at entry of blower for heat gain, due to hot
Return Air leaks.
Where airhandlers' set over Return Air Chambers check for
air leaks through the sheet rock & down the wall studs from
the
attic - this is a fairly common condition that will overload the AC
system!
DISCLAIMER:
Any
of
the HVAC companies I list on any of my web pages have nothing to do
with the information I post on any of my Web pages nor do I assume any
responsibility for how anyone uses that information.
All HVAC/R work
should always be done by a licensed Contractor! This information is
only placed on these pages for your understanding & communication
with contractors & techs.
This
information is for the edification of contractors and techs. I
am NOT liable for your screw-ups, you are liable for what you do! -
Darrell Udelhoven (U-dl-hoven)
Darrell's Refrigeration Heating and Air Conditioning -
Federal
Refrigerant Licensed - Retired
HVAC Contractor
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